Increasing Melt Efficiency and Secondary Alloy Usage in Aluminum Die Casting
The aluminum casting industry uses limited quantities of secondary alloys because of their poor quality (i.e. high concentrations of residual contaminants such as iron). In this project thermodynamic and kinetic models coupled with experimental validation and testing will be used to develop holistic contaminant control techniques including alloy, flux and refractory chemistries to increase melt efficiencies with higher levels of secondary materials use.
PUBLICATIONS
E. Cinkilic, M.P. Moodispaw, A.A. Luo, Y. Chu, P. Brancaleon, “Thermodynamic Modeling and Experimental Investigation of Refractory Materials Used in Aluminum Die Casting”, Virtual Die Casting Congress & Tabletop, October 20-22, 2020.
M.P. Moodispaw, E. Cinkilic, A.A. Luo, "Thermodynamic Modeling of Solid Flux Interactions with Molten Aluminum", American Foundry Society Transactions, Paper 2021-034, presented at AFS Metalcasting Congress 2021, April 12-22, 2021
E. Cinkilic, M.P. Moodispaw, Y.-L. Chu, X. Yan, F. Caron, A.A. Luo, "Melt-Refractory Interactions during Aluminum Melt Processing", American Foundry Society Transactions, Paper 2021-041, presented at AFS Metalcasting Congress 2021, April 12-22, 2021
E. Cinkilic, A.A Luo, “Refractory Testing Update”, North American Die Casting Association R&D Committee Meeting, Knoxville, TN, October 17, 2019.